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TU Darmstadt
Maschinenbau
PtU
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PtU
Sitemap – www.ptu.tu-darmstadt.de
About us
News
Archiv
Structure of institution
Staff
Director of the institute
Lecturers
Matthias Scheitza
Holger Steindorf
Chief engineers
Dominic Griesel
Henning Husmann
Office
Isabella Dölfel
Sabine Passet
Accountancy | Administration
Heidrun Felger
Stephanie Keller
Annette Metz
Process Chains and Forming Units
Florian Hoppe
Alexander Breunig
Fansun Chi
Janosch Günzel
Thomas Kessler
Maximilian Knoll
Christian Kubik
Wiktorija Morkwitsch
Erik Sellner
Julian Sinz
Roll Forming and Flow Splitting
Tianbo Wang
Alexander Baron
Marco Becker
Matthias Moneke
Timon Suckow
Tribology
Felix Flegler
Alessandro Franceschi
Viktor Recklin
Lukas Schell
Peter Sticht
Patrick Volke
Yutian Wu
Smart Structures
Wilhelm Schmidt
Nassr Al-Baradoni
Simon Biffar
Wilken Franke
Christiane Gerlitzky
Thiemo Germann
Stefan Köhler
Martin Krech
Julian Mushövel
Benedikt Niessen
Public relations
Angelika Philipp
Technical support
Mirko Feick
Facility team
Mechanical support
Paul Boger
Edwin Kirchner
IT support
Roman Haaf
Lion Hirschel
Aaron Stier
Former employees
Vacancies
Research Assistants
Equipment
Facilities
Roll Forming Line (12 stands)
Stand for the Flexible Roll Forming
Trple Acting Hydraulic Press (500 kN)
3D Servo Press – Under Construction (3 DOF, 1.600 kN)
System for Hot Gas Forming
Spinning and Flow Forming Machine
Flexible Production Plant for Branched Multiple Chamber Profiles
Linear Flow Splitting Module
Roll Forming Module
Stand for Flexible Flow Splitting
Sliding Compression Test Stand (Cold and Hot Bulk Metal Forming)
Hotmelt Coating Machine TH 300-V37,5
Hydraulic Universal Press with High Pressure Unit (30.000 kN)
Burst Testing of Tubes and Profiles
Hydraulic Bulge Test Bench (HBT)
Induction Generator TruHeat 5040 MF
Intermitting Strip Drawing Test Rig
Combined Strip Drawing Facility
Laser Welding and Cutting System
Test Rig for Linear Guideways
Linear Motor Driven Press Version Limo20
Linear Motor Driven Press Version Limo40
Model Test Rig for Collision Welding
Pneumatic press for conventional and fluid-based forming
Pneumatic bulge test (pbt)
Semi-automatic Precision Screen Printing Machine PAB 45 for Flat and Round Printing
Prototype of the 3D Servo Press (3 DOF, 10 kN)
Strip Drawing Test Rig According to VDA Standard
Strip drawing test rig for fibrous materials and plastics
Rotary Swaging Machine UR 8-4-DD-50LH-CNC
SCARA Placement System
High Performance Stamping Press – BRUDERER BSTA 810-145
Servo Motor Press (Synchropress SWP 2500, 2.500 kN)
Systems for Mechanical Surface Treatment – Machine Hammer Peening and Deep Rolling
Heat Treatment Furnace N 41/H
Combined Tensile Compression Test Machine
Measuring
Pulsed Diode Laser Light Source CAVILUX SMART
GOM Aramis – Optical 3D Deformation and Motion Measurement
GOM Atos III – Industrial 3D Scanning Technology
GOM Pontos – 3D-Online-Photogrammetry
Hardness Tester DuraScan 20 – Struers
High-speed Image Intensifier Camera hsfc pro
Confocal Microscope µSurf® (Stationary and Mobile)
Metallography Laboratory
Oil Thickness Measuring Device – LUBRImini
Profile Measuring System Bytewise Profile360
Scanning Electron Micrograph JEOL JSM6610LV
Thermography Camera – FLIR S65
Broad Measurement Equipment for Process Integration and Identification of Process Parameters and States
Ultrasonic test instrument – Krautkramer USD 15SX
Hommel Waveline T8000 Roughness Measuring Station
Information technology
Software
Hardware
Directions
Dissertations
Publications
Annual reports
IfF e.V.
Bookmarks of PtU
History
Intern
Research
Process Chains and Forming Units
Current research projects
Next Generation of Deep Drawing Using Smart Observers, Closed-Loop Control, and a 3D-Servo-Press
Development of a “top-down” production route for Nd-Fe-B magnets
Contour measurement for profile bending
WarmAp (Hot forming of aluminum sheets for high-performance components of future mobility concepts) – Sheet metal components with adapted thickness distributions
SFB 805 | Transfer project T6 | State control of combined roller and plain bearings
SFB 805 | Subproject B2 | Phase 3 | Forming – Production Families at Equal Quality
SMEs 4.0 – Darmstadt Competence Centre informs about digitalisation
Development of a self-learning three-roll-bending machine for adaptive bending of profiles with variable cross sections and contours
Completed research projects
LOEWE-Focus RESPONSE | Subproject: New Synthesizing Process Top-Down
Design and application of a combined roller and plain bearing as a pivot and main bearing in a servo knuckle joint press
Joint Project RobIN 4.0
Influence of tool clamping devices on the workpiece quality in shear cutting and deep drawing processes
SFB 805 | Transfer project T3 | The 3D Servo Press – from a research version to an industrial standard machine
SFB 805 | Subproject B2 | Phase 1 | Forming – Production Families at Equal Quality
SFB 805 | Subproject B2 | Phase 2 | Forming – Production Families at Equal Quality
Analysis technologies for multi-stage forming processes using sensorial
Manufacturing with linear motor drive presses
Flexible roll-forming
Manufacturing of multi-chambered profiles
Combined rolling and plain bearings for rotary bearings and linear guides (EFB 10/108)
LOEWE-Centre AdRIA | Subproject: forming of functional printed sheets
Prozess-Benchmarking
Process optimization by oscillating tool movements in bulk metal forming
UFG materials by rotary swaging
Zinc phosphate-free cold bulk metal forming
Roll Forming and Flow Splitting
Current research projects
ALLEGRO - High-performance components made of aluminium alloys through resource-optimized process technologies
Shell structures made of curved sandwich panels
Methods for the design of formed sheet metal parts with printed sensors
Continuous production of profiles with varying cross sections
Completed research projects
Reduction of spring back when cutting off rolled profiles
Controlling the fields of tolerance by linear flow splitting
Efficient algorithms
Development of an algorithm to accelerate the simulation of roll forming process
HydroFrame
Light weight profiles
Optimized calculation of the unfolded length in bending of sheet metal into cold sections and pipes
Segment-hydro-elastic blank holder
Ascertained process limitations of linear flow splitting
Reform for internal high-pressure forming
Hot hydroforming
Inline-manufacturing of functional cold-rolled profiles with integrated electrical conductors
Enhancement of process limits from linear flow splitting
Multifunctional profiles by joining functional elements through linear flow splitting process
Numerical mapping of the flow splitting process and development of a metamodel
Roll forming of linear flow split profiles
Forming of Stringer Sheets
SFB 666
Tribology
Current research projects
EfoS – Surface evolution during the production of car body parts
Tribological systems for cold forging of stainless steels
WarmAp – Subproject: Investigation of Friction and Wear in the Hot Forming of high-strength Aluminium Alloys
Net-shape gears made of high-strength steels by oscillating forming
Optimization of tool use in sheet metal forming
Project in the scope of the DFG Priority Programm SPP 2013: “Targeted Manipulation of Residual Stresses during Cold Forging”
Further development of a cleaning and coating unit for the environmentally friendly processing of semi-finished products and determination of practicality for cold forging processes without zinc-phosphate
Project in the scope of the DFG Priority Programm 1676 Dry forming of aluminum alloys
Completed research projects
Machine hammer peening and deep rolling of austenitic ferritic cast iron
Analysis of heat balance
Determination of friction coefficients on preloaded surfaces
Integration of fatigue of materials
Adhesive wear at the aluminium sheet forming process
Mechnical surface smoothing
Tailored tool surfaces for friction and wear reduction in sheet metal forming
Micro-mechanical simulation
Edge layer hardening
Friction model
Schnelles Rüsten beim Walzprofilieren
Development of tool materials
Further qualification of machine hammer peening technology for industrial use
Wear resistance characteristics for the evaluation of tribosystems
FricON – Advanced friction consideration in sheet metal forming simulation
Increase of the accuracy of numerical simulations of profile rolling processes through an improvement of the process understanding an description of friction
Wear investigation and prediction in gear forming processes with oscillating ram movement
Smart Structures
Current research projects
Hole-flanging of sandwich sheets
Design methods for novel, energy-efficient, closed phase change actuators with high action of force
Investigation of the formation mechanisms of the bonding zone in impact welding
BAMP! Building with Paperboard
Integration of smart materials
Investigation and enhancement on bonding by cold bulk metal forming processes
Prestressed, hybrid stringer sheet structures
Transfer Project: Stringer Sheet Forming for Car Body Construction
Completed research projects
New products of paper by hydromechanical paperboard forming
Application of fluidic media based processes to deep-drawing of paper and paperboard
Fundamentals of paperboard formability
Process-integrated manufacturing of sandwich structures
Intelligent die for lubricant free shear cutting of composite materials
Lubricant free shear cutting of composite materials
Multifactorial monitoring rules for industrial multi-stage forming processes "MultiiMePro"
For students
News & Job Offers
Courses
Production Technology
Metal forming I + II
Forming machines I + II
Machine Design I+II
Lasers in Manufacturing
Process chains in the automotive industry I + II
Tutorium Stahl fliegt
Tutorial Control of Forming Machines
Tutorial metal forming
Bachelor-/Mastertheses
Advanced Design Projects | Advanced Research Projects
Research Seminar
Industry
Offers to industry
Finite - Elemente - Simulationen
Tribologische Untersuchungen
Vermessung
Machbarkeitsanalysen
Analyse von Prozessketten
Kennwertermittlung
Untersuchung von Schwingungsproblemen
Entwicklung neuartiger Maschinenkonzepte
